Manufacturing
Every set is built to a written work instruction and load-tested before it ships.
25,000sq ft
G.T. Road, Ghaziabad
Assembly
Our 25,000 sq.ft. manufacturing campus on G.T. Road, Ghaziabad, houses dedicated assembly lines for the Tata-powered RT+ range, portable sets, and control panel fabrication. This specialisation means each line's team develops deep expertise in the specific engine, alternator, and control panel configurations they work with every day.
Separate lines per engine platform, so a team builds the same family every day and knows what normal looks like on it.
Testing
Our in-house load bank testing facility is central to our quality guarantee. Every single generator set, from a 2.5 kVA silent genset to a 1500 kVA heavy-duty industrial unit, undergoes a full load test before dispatch. Electronic load banks simulate real-world demand at 50%, 75%, and 100% rated capacity.
Test data is recorded in our production system, and a copy goes to the customer with the generator.
Sheet Metal
Acoustic enclosures and weather-proof canopies are fabricated in-house using CNC-cut sheet metal, robotic welding, and powder-coating lines. In-house fabrication gives us complete control over fit, finish, insulation quality, and customisation, whether a customer needs a specific RAL colour, branding panel, or non-standard dimension.
Custom canopy configurations (extra-low noise, high-ambient, corrosion-resistant coastal, and containerised) are engineered to order.
Spares
We maintain an extensive spare parts inventory for Tata Motors engines, Stamford and Mecc Alte alternators, and every major brand we service. Fast parts availability is critical to minimising customer downtime, which is why our spares warehouse is managed with real-time inventory software and a next-day dispatch commitment for stocked items.
Our service team can source and dispatch critical spares to any location in India within 24–48 hours.
Before every dispatch
Every component (engines, alternators, control panels, canopy frames) undergoes a documented incoming quality inspection before entering the production floor. Non-conforming materials are quarantined and returned.
Assembly is governed by standardised work instructions at each station. Critical torque values, wiring routes, and clearance checks are verified at every stage by our QC team, not just at end-of-line.
Every generator set is load-tested at 50%, 75%, and 100% rated load using electronic load banks. Voltage, frequency, temperature, fuel consumption, and oil pressure are recorded and validated against OEM specifications.
Canopy temperature distribution and acoustic enclosure sound levels are measured for relevant product configurations to ensure CPCB-IV+ compliance and customer comfort specifications are met.
No generator leaves the facility without a final QC sign-off. Each unit is tagged with a unique serial number, test certificate, and warranty documentation, all recorded in our production management system.
CNC Sheet Metal Cutting
Fabrication
Robotic MIG Welding
Fabrication
Powder Coat Line
Finishing
Electronic Load Banks (up to 3000 kVA)
Testing
Sound Level Meters (IEC 61672)
Testing
Thermal Imaging Cameras
Quality
Digital Torque Wrenches
Assembly
ERP Production Management System
Operations
Oscilloscopes & Electrical Analysers
Testing
Crane & Heavy Lift Gantry (20 T)
Logistics
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Manufacturing
Every set is built to a written work instruction and load-tested before it ships.